How long does the physical prototyping process take?

Digital dielines are completed within 24 to 48 hours. Physical structural prototypes take 4 to 7 business days, allowing complete physical inspection before mass production.

What quality control standards are applied during manufacturing?

We strictly adhere to ISO 9001 manufacturing standards and execute AQL 2.5 quality control inspections evaluating color consistency, structural durability, adhesive strength, and print registration.

Do you provide custom dieline templates for artwork placement?

Yes. Our packaging engineers generate tailored, precision dielines based on your exact product measurements and share vector PDF/AI files free of charge.

OEM/ODM Manufacturing Workflow

Our Packaging Process

A rigorous 9-step OEM/ODM workflow engineered for precision: free structural dielines, production-grade prototyping, ISO-certified QC, and door-to-door global logistics.

Precision Engineering

From CAD Dieline to Global Delivery

Our industrial packaging process eliminates guesswork. Every order follows strict ISO 9001 and AQL 2.5 protocols to ensure perfect structural tolerances, accurate Pantone color reproduction, and zero-defect batch delivery.

Stage 01 · Engineering Intake

Requirement Audit & Structural Consultation

Our packaging engineers conduct a thorough analysis of your product dimensions, unit weight, transit stress factors, and unboxing expectations. Whether you require 1200gsm rigid greyboard, corrugated E/B/F flute mailers, or food-safe paperboard, we define the exact technical parameters before initiating design.

Key Output: Finalized material specification sheet, board caliper recommendations, and protective insert planning.

Stage 02 · Structural CAD

2D Dieline Vector & Structural CAD Design

Using advanced CAD software, our structural designers generate precision vector dielines with 1-3mm tolerance allowances for wrapping paper, hinge friction, and foam/EVA cavities. We provide free vector PDF/AI dieline files to ensure your graphic design team can lay out artwork seamlessly.

Key Output: Production-ready 2D dieline templates with folding markers, glue flap clearances, and bleed margins.

Stage 03 · Substrate Optimization

Material Sourcing & Surface Finish Selection

Select from FSC-certified paperboard, unbleached virgin kraft, post-consumer recycled corrugated board, or specialty textured art papers. We guide you through tactile surface treatments including soft-touch lamination, anti-scratch matte coating, metallic hot-foil stamping, debossing, and spot UV accents.

Key Output: Confirmed material swatch specification, foil color code matching, and eco-compliance verification.

Stage 04 · Pre-Press Validation

Pre-Press Technical Check & Color Separation

Our pre-press technicians perform a thorough audit on your artwork files. We verify 300+ DPI resolution, CMYK/Pantone spot color channels, font vector outlines, trapping accuracy, and crease-line alignment. Any technical discrepancy is corrected and returned as a digital proof at no extra charge.

Key Output: Approved 3D digital rendering and 100% verified print-ready PDF proof.

Stage 05 · Commercial Terms

Transparent Engineering Quotation & Contract

Receive a line-itemed commercial quotation outlining unit pricing, custom die tooling costs, plate setup charges, and landed delivery timelines. We provide scalable price tiers (e.g., 500, 1,000, 5,000+ units) and transparent DDP (Delivered Duty Paid) freight options.

Key Output: Itemized formal contract with locked pricing, production lead times, and customs clearance terms.

Stage 06 · Prototyping

Physical Sample Fabrication & Testing

Before mass production, we construct a physical prototype matching your exact board thickness, printing finish, magnetic closures, and custom inserts. You can test product loading, evaluate magnet pull force, and inspect print sharpness firsthand before signing off on mass tooling.

Key Output: Physical sample shipped via express air freight (4-7 days) for client hands-on sign-off.

Stage 07 · Mass Production

High-Precision Automated Manufacturing

Upon physical sample approval, full manufacturing commences on our Heidelberg offset presses and automatic rigid box forming lines. Operations include continuous inline color calibration, precision die-cutting, automatic foil stamping, edge wrapping, and inner tray insertion.

Key Output: High-capacity production (10-15 business days) backed by real-time status updates and photos.

Stage 08 · Quality Assurance

AQL 2.5 Quality Inspection & Testing

Our dedicated Quality Control (QC) team executes ANSI/ASQ Z1.4 (AQL 2.5) sampling procedures. We conduct drop tests, corner crush resistance tests, adhesive shear strength checks, and spectrophotometer color matching against your signed golden sample.

Key Output: Documented QC report with high-resolution inspection photographs prior to carton sealing.

Stage 09 · Logistics & Delivery

Palletized Freight & Tracked Global Delivery

Boxes are flat-packed or nest-stacked into heavy-duty 5-ply export master cartons and stretch-wrapped on moisture-protected pallets. We coordinate air express or ocean DDP logistics directly to your fulfillment center or warehouse, managing all customs duties and import documentation.

Key Output: End-to-end bill of lading (BOL), customs release confirmation, and online tracking code.

Factory Performance

Industrial Excellence & Quality Metrics

Built on rigorous industrial processes, our OEM/ODM facility delivers consistent results for world-class cosmetic, electronics, jewelry, and retail packaging lines.

0AQL Pass Rate

0Dieline Turnaround

0Sample Lead Time

0On-Time Shipping

Buyer FAQ

Frequently Asked Process Questions

Clear answers regarding custom packaging production, artwork requirements, dielines, and international delivery.

How long does the physical prototyping stage take?

Digital 2D/3D dielines are delivered within 24 to 48 hours. Once artwork is placed, physical structural samples take 4 to 7 business days to manufacture and ship via express courier, providing full hands-on approval before mass production begins.

What files are required for pre-press artwork check?

We accept vector files in Adobe Illustrator (.AI), EPS, or high-resolution layered PDF formats. Artwork should incorporate 3mm bleed margins, converted CMYK or Pantone (PMS) color values, and outlined vector typography.

What quality control procedures protect my order?

We strictly enforce ISO 9001 quality management guidelines and conduct ANSI/ASQ Z1.4 (AQL 2.5) sampling on every production run. Testing includes color registration checks, adhesive bond strength evaluation, and shipping drop test simulations.

Can I request custom board thickness or eco-friendly recycled materials?

Yes. We offer rigid greyboards from 800gsm to 1500gsm, SBS paperboard from 12pt to 28pt, and E/B/F flute corrugated stocks. FSC-certified, 100% post-consumer recycled kraft, soy-based inks, and plastic-free laminates are readily available.

How are shipping duties and customs clearance handled?

We provide comprehensive DDP (Delivered Duty Paid) shipping services across all 50 US states, Canada, Europe, and Australia. Our logistics team handles import customs clearance, tariffs, taxes, and final truck delivery straight to your facility.

Ready to Start Your Packaging Project?

Send us your product dimensions or artwork files. Our packaging engineering team will respond within 24 hours with free dielines and a detailed quotation.

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